Heavy Duty Industrial Planetary Gearbox for High Torque Applications About

Heavy Duty Industrial Planetary Gearbox for High Torque Applications
(Epicyclic / Planetary Gear Reducer Industrial Duty)

GENERAL SPECIFICATIONS

• Gearbox Type: Planetary (Epicyclic) Gearbox
• Design: Compact, High Torque Density, Multi-Stage
• Mounting Options: Foot Mounted / Flange Mounted / Shaft Mounted
• Orientation: Horizontal / Vertical
• Housing Material: High Strength Cast Iron / Fabricated Steel Housing
• Construction: Modular Design for Easy Maintenance

PERFORMANCE SPECIFICATIONS

• Power Range: 1 kW to 500 kW (Up to 670 HP)
• Gear Ratio: 3:1 to 1000:1 (Single / Multi Stage)
• Output Speed: 0.5 RPM to 1500 RPM
• Torque Range: 500 Nm to 500,000 Nm
• Efficiency:
  • Single Stage: Up to 97%
  • Multi Stage: 94% 96%
• Service Factor: 1.5 to 4.0 (Heavy Duty Applications)
• Duty Cycle: Continuous Duty (S1 Rated)

HIGH TORQUE FEATURES

• High torque transmission with compact size (high torque density)
• Load sharing between multiple planet gears for uniform load distribution
• Suitable for shock load & heavy load applications
• Designed for continuous operation & frequent load variations
• High radial & axial load carrying capacity

GEAR & INTERNAL COMPONENTS

• Gear Type: Planetary Gear Train (Sun, Planet, Ring Gear)
• Gear Material: Alloy Steel (20MnCr5 / EN353)
• Heat Treatment: Carburized, Hardened & Ground (5862 HRC)
• Planet Carrier: High Strength Forged Steel
• Bearings: Heavy Duty Taper Roller / Spherical Roller Bearings
• Ring Gear: Internal Gear (Case Hardened)

INPUT & OUTPUT CONFIGURATION

• Input Type:
  • Solid Input Shaft
  • IEC Motor Mounted (B5 / B14)
  • Hydraulic Motor Input (Optional)
• Output Type:
  • Solid Shaft
  • Hollow Shaft with Key / Shrink Disc
  • Flange Output
• Coupling: Flexible / Grid / Gear Coupling Options

NOISE & SMOOTH OPERATION

• Noise Level: 70 80 dB
• Vibration: Low due to balanced planetary design
• Operation: Smooth, Shock Resistant & Stable

LUBRICATION SYSTEM

• Type: Splash / Forced Lubrication (for high load)
• Oil Grade: ISO VG 220 / 320 / 460
• Cooling System: Natural / Oil Cooler / Fan Cooling (Optional)
• Sealing: Heavy Duty Oil Seals (Nitrile / Viton Optional)

PROTECTION & ENVIRONMENT

• Protection Class: IP55 (IP65 / IP66 Optional)
• Ambient Temperature: -10C to +55C
• Surface Finish: Industrial Paint / Epoxy Coating
• Corrosion Protection: Available for harsh environments

APPLICATIONS

• Cranes & Hoists
• Cement Plants (Kiln, Mill Drives)
• Steel Rolling Mills
• Sugar Industry
• Mining & Material Handling
• Mixers, Agitators & Extruders
• Wind Power & Heavy Machinery