Cycloidal Gearbox for Conveyor Systems

Cycloidal Gearbox for Conveyor Systems About

Cycloidal Gearbox for Conveyor Systems Detailed Technical Specifications

Product Description:
Cycloidal Gearbox for Conveyor Systems is a high-performance speed reduction unit engineered for continuous-duty industrial conveying applications requiring high torque transmission, shock load resistance, compact design, and long operational life. These gearboxes are ideal for heavy-duty material handling systems where reliability and efficiency are critical.

1. Product Overview

• Product Type: Industrial Cycloidal Speed Reducer

• Gear Design: Cycloidal Pin Wheel Mechanism

• Application Duty: Continuous Conveyor Operation (S1 Duty)

• Suitable Conveyor Types:

  • Belt Conveyors

  • Roller Conveyors

  • Chain Conveyors

  • Screw Conveyors

  • Slat Conveyors

  • Bucket Conveyors

2. Construction Specifications

Gear Housing

• Material: High Tensile Close-Grained Cast Iron / SG Iron

• Housing Design: Rigid Ribbed Construction for Maximum Strength

• Finish: Industrial Epoxy Powder Coated / Corrosion Resistant Paint

Internal Components

• Cycloidal Disc Material: Alloy Steel, Precision Machined & Hardened

• Pins & Rollers: Hardened Bearing Steel

• Eccentric Shaft: Heat Treated Alloy Steel

• Bearings: Heavy Duty Taper Roller / Cylindrical Roller Bearings

3. Performance Parameters

Power Rating

• Range: 0.18 kW to 22.5kW

• Equivalent HP: 0.25 HP to 30HP

Input Speed

• Standard Input RPM:

  • 750 RPM

  • 960 RPM

  • 1440 RPM

  • 2880 RPM

Output Speed Range

• Minimum Output Speed: 0.5 RPM

• Maximum Output Speed: 200 RPM

Reduction Ratio

• Single Stage: 9:1 to 87:1

• Custom Ratios Available on Request

Output Torque Capacity

• Torque Range: 25 Nm to 8000Nm

4. Mechanical Features

• High Torque Density in Compact Dimensions

• Low Backlash Precision Motion Transmission

• Multiple Tooth Engagement for Uniform Load Distribution

• High Shock Load Resistance up to 500% Instantaneous Load

• Smooth Vibration-Free Operation

5. Mounting Configurations

Available Mounting Types:

• Foot Mounted

• Flange Mounted

• Vertical Flange Mounted

• Shaft Mounted

• Hollow Shaft Mounted

Output Shaft Options:

• Solid Output Shaft

• Hollow Bore Output Shaft

• Splined Shaft Option Available

6. Lubrication System

• Lubrication Type: Oil Bath Splash Lubrication / Grease Packed

• Recommended Lubricant: ISO VG 220 / VG 320 Industrial Gear Oil

• Oil Seal Type: Double Lip Nitrile / Viton Oil Seals

7. Efficiency Standards

• Single Stage Efficiency: Up to 93%

• Double Stage Efficiency: Up to 86%

• High Mechanical Efficiency Under Continuous Load Conditions

8. Environmental Operating Conditions

• Ambient Temperature Range: -10C to +50C

• Maximum Operating Temperature: 85C

• Protection Class: IP55 Standard / IP65 Optional

• Dust & Moisture Resistance Suitable for Harsh Industrial Environments

9. Conveyor Industry Applications

Suitable for:

• Cement Plant Conveyor Drives

• Mining Material Conveyors

• Food Processing Conveyor Lines

• Packaging Industry Conveyors

• Steel Plant Transfer Conveyors

• Chemical Industry Handling Systems

• Fertilizer Conveyors

• Warehousing Automation Systems

10. Advantages in Conveyor Applications

Excellent Load Carrying Capacity
Long Service Life with Minimal Wear
Compact Size Saves Installation Space
High Overload Protection Capability
Reduced Downtime and Maintenance Costs
Reliable Continuous 24/7 Performance

11. Optional Accessories

• Torque Arm Assembly

• Backstop / Anti-Reverse Device

• Motor Adapter Flange

• IEC / NEMA Motor Mounting Kit

• Variable Frequency Drive Compatible Motors

12. Compliance & Quality Standards

Manufactured as per:

• ISO Standards

• AGMA Gear Design Norms

• CE Compliance Available

• Precision Tested Under Load Conditions

Industrial Note:
Cycloidal Gearboxes are preferred in conveyor systems where frequent starts/stops, heavy shock loading, and high torque multiplication are required without compromising operational stability and durability.